Introduction to Flex PCB Semi-Subtractive Processing And Subtractive Processing


While there are no set interpretations for semi-subtractive processing, the difference is most ideal seen in terms of the thickness of the base copper. While base copper for semi-subtractive handling is much thinner compared to aluminum foils used for subtractive flexible circuits; the copper foils for semi-subtractive processing tend to be two to 10 times thicker than semi-additive base metal (e.g., 4µm to 5µm versus 0.5 µm to 2µm). It is a little however significant distinction. The handling methods are not quite different from semi-additive, with the exception that circuits plated on semi-subtractive flex PCB are likely to need an overplate to secure them in the etching process to preserve flex PCB showcase reliability. It is also feasible that a simple print-and-etch procedure, making use of the slim steel clad, could be used to create flexible circuits of this team.


Subtractive handling by means of etching is one of the most typical approach for flex PCB. The aluminum foils are nominally 17 microns or greater. For flex PCB they are likewise most commonly rolled and hardened copper. In processing, the favorable flex PCB patterns of etch resist, which straight represent the circuit, are imaged onto the copper foil and then etched to produce the flex PCB. There are variations, however. One process variant involves embossing the aluminum foil and also grinding off the copper that sits above the happy circuit pattern created by the embossing procedure. The method appears well-suited to circuits having features that are fairly training course. As well as due to the fact that it is not a chemical process, any kind of metal aluminum foil can be made use of, such as resisting steels for the manufacture of heater circuits. reveals a demo pattern partially refined.

An additional subtractive procedure option is straight laser ablation of the copper as shown by Laser & Electronics AG in Germany. The process permits a 40mm internet to go for 30 meters per minute while ablating circuit patterns from thin copper on polymer movies.

As revealed, there are a significant number of choices offered for making solitary steel layer flex PCB. Each technique has its own location in the greater plan of flex PCB manufacturing; however, is the choice of method need to follow the requirements of the design. As a whole, additive processes permit production of circuits with the finest, most exact attributes, but with raised handling costs. Subtractive procedures are straightforward. It is the method of choice for many flex PCB manufacturers. It does, nevertheless, create circuits with noticeable trapezoidal cross-sections with more thick copper aluminum foils due to the impacts of isotropic etching. However, it is still a prominent option.

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